Tsarin ƙera kayan nadi mai siffar zobe yana da alaƙa da amfani, inganci, aiki da rayuwar sabis na abin nadi mai siffar zobe.Idan akwai wani haɗari a cikin tsarin masana'anta na abin nadi mai siffar zobe, ba za a iya amfani da na'urorin nadi na Spherical na ƙarshe da aka kera akai-akai ba, kuma za a kawar da na ƙarshe kai tsaye.Sabili da haka, dole ne mu kula da tsarin samar da kayan aikin nadi mai siffar zobe.Wannan yana da matukar muhimmanci.Bisa ga kwarewa, zan gaya muku game da tsarin samar da kayan aikin nadi mai siffar zobe.muhimmin bangare na.
Menene mahimman hanyoyin haɗin kai a cikin tsarin samarwa na abin nadi mai siffar zobe?
Dole ne a kula da mahimman hanyoyin haɗin kai a cikin tsarin samarwa na abin nadi mai siffar zobe, don kada a haifar da lalacewar da ba dole ba ga abubuwan nadi:
1. Ƙirƙirar hanyar haɗi
Haɗin ƙirƙira shine hanyar haɗi mai mahimmanci don tabbatar da dogaro da rayuwar abin abin nadi.Bayan an ƙirƙira kayan albarkatun ƙasa, za a sami ɓoyayyen zoben abin nadi mai siffar zobe.A lokaci guda kuma, tsarin tsari na kayan albarkatun ƙasa ya zama mai yawa da daidaitawa, wanda zai iya inganta aminci da rayuwar sabis na abubuwan nadi mai siffar zobe.Bugu da ƙari, ingancin aikin ƙirƙira zai shafi kai tsaye ƙimar amfani da albarkatun ƙasa, ta yadda zai shafi farashin samarwa.
2. Maganin zafi
Haɗin maganin zafi shine don aiwatar da babban maganin zafin jiki akan ƙirƙira da jujjuyawar abin nadi mai ɗaukar hoto, wanda kai tsaye yana shafar daidaituwar carburization a cikin zoben abin nadi mai ɗaukar hoto kuma yana iya haɓaka juriya na juriya na abin nadi kuma taurin yana da mahimmanci. hanyoyin haɗin gwiwa waɗanda ke shafar dogaro da rayuwa na abin nadi mai siffar zobe.
3. Tsarin nika
Zoben nadi mai ɗaukar zafi da aka yi wa zafi har yanzu yana buƙatar ƙasa, wanda shine muhimmiyar hanyar haɗi don tabbatar da daidaiton abin nadi mai siffar zobe.Bayan an yi niƙa, ana kammala aikin samar da zoben abin nadi mai siffar zobe.
Tsarin fasaha na zobba na ciki da na waje na nadi bearings: mashaya abu - ƙirƙira - juya - zafi magani - nika - superfinishing - karshe dubawa na sassa - tsatsa rigakafin da kuma ajiya.
Cikakkun bayanai na matakan juzu'i don ƙarewar bearings
Ana rarraba nau'ikan nadi mai siffar zobe bisa ga ma'aunin rarraba ISO: P0, P6, P5, P4, P2.Maki yana ƙaruwa bi da bi, a cikinsu akwai P0 daidaici na yau da kullun, sauran maki kuma sune makin daidai.Tabbas, ƙa'idojin rarrabuwa daban-daban da nau'ikan abubuwa daban-daban suna da hanyoyi daban-daban, amma ma'anar iri ɗaya ne.
An raba daidaiton sifofin abin nadi zuwa cikin (babban) daidaiton girma da daidaiton juyi.An daidaita makin daidaito kuma an raba su zuwa maki shida: 0 grade, 6X grade, 6 grade, 5 grade, 4 grade and 2 grade.
Tabbas, ban da nau'ikan giya guda biyu, wasu nau'ikan bearings, ciki har da Biyan Roller na Spierical, da sauransu, suma suna rarrabewa da daidaito.Bayan haka, ana amfani da bearings ko'ina, amma kowane aikace-aikacen Madaidaicin buƙatun don bearings a fagen yana da girma sosai, ta yadda za su iya dacewa da amfani da kuma cimma wani tasirin amfani.Sa'an nan kuma, dangane da daidaiton injina na bearings, akwai kuma tsari mai dacewa don ƙirar ƙira da kuma hanyar yin daidaitattun mashin ɗin.Gabaɗaya, Na gaba, gabaɗaya za a iya kasu jerin abubuwan bearings zuwa matakai uku: yankan, yanke-yanke, da gamawa mai santsi.
A yau, editan zai ba ku cikakken bayani game da matakai da ƙwarewa game da jujjuyawar juzu'i na abin nadi.
1. Yanke
Lokacin da saman dutse mai niƙa ya kasance yana hulɗa da madaidaicin kololuwa a saman madaidaicin hanyar tsere, saboda ƙaramin yanki, ƙarfin kowane yanki yana da girma.Wani sashe na hatsin da ke saman dutsen ƙanƙara ya faɗo kuma ya guntu, yana fallasa wasu sabbin hatsi masu kaifi da baki.A lokaci guda, saman kololuwa na kayan aiki mai ɗaukar nauyi suna fuskantar yankewa da sauri, kuma an cire kololuwar kololuwa da ƙwanƙwasa metamorphic Layer akan farfajiyar kayan aikin ɗaukar hoto ta hanyar yankewa da jujjuya yanke.An san wannan matakin da matakin cire haja, inda aka cire yawancin alawus ɗin ƙarfe.
2. Yanke rabi
Yayin da ake ci gaba da sarrafawa, saman kayan aikin da ake ɗauka yana sannu a hankali.A wannan lokacin, yanki na lamba tsakanin dutsen niƙa da farfajiyar aiki yana ƙaruwa, matsa lamba a kowane yanki na yanki yana raguwa, zurfin yankan yana raguwa, kuma ikon yanke yana raunana.A lokaci guda kuma, an toshe ramukan da ke saman dutsen niƙa, kuma dutsen niƙa yana cikin yanayin yanke.Wannan mataki ana kiransa matakin rabin yankewa na ɗaukar ƙarewa.A cikin matakin yanke-yanke, alamomin yankan akan saman kayan aikin ɗaukar nauyi sun zama marasa zurfi kuma suna bayyana duhu.
3. Matakin gamawa
Wannan shine mataki na ƙarshe a cikin ƙera berayen.Kamar yadda saman aikin ke ƙasa a hankali, yanki na lamba tsakanin dutsen niƙa da farfajiyar aikin yana ƙara ƙaruwa, kuma saman dutsen niƙa da kayan aiki mai ɗaukar nauyi yana rabu da fim ɗin mai mai lubricating, matsa lamba akan yankin naúrar. yana da ƙanƙanta sosai, an rage tasirin yankan, kuma a ƙarshe Dakatar da yanke.Muna kiran wannan mataki matakin walƙiya.A cikin matakin ƙarshe, babu alamun yankan a saman kayan aikin, kuma ɗaukar hoto yana nuna haske mai haske.
Matsayin abin da ya dace shi ne sanya zobe na tsaye da zoben jujjuyawar jujjuyawar ya ƙarfafa tare da sashin tsaye (yawanci wurin zama) da juzu'in juzu'i (yawanci shaft) na ɓangaren shigarwa, don gane watsawa. na kaya da iyakance motsi a cikin yanayin juyawa Ayyukan asali na matsayi na tsarin dangane da tsarin tsayawa.
Abin da ke sama shine ainihin mataki na ƙarewar bearings.Kowane mataki yana da mahimmanci.Ta wannan hanyar kawai za mu iya samar da bearings wanda ya dace da buƙatu kuma ya dace da ƙa'idodin aikace-aikacen., ta haka ne mutum ke aiwatar da kimar kansa.
HZK BEARING FACTORY tare da shekaru 27, maraba da tambayar ku!
Lokacin aikawa: Afrilu-21-2023